Why is aluminum preferred over copper for overhead power lines?

2025-08-12

Aluminum is preferred over copper for several reasons:

  • Cost-Effectiveness: Aluminum is significantly cheaper and more abundant than copper.

  • Light Weight: Aluminum is roughly one-third the weight of copper for the same conductivity. This allows for longer spans between towers and reduces the need for heavy, expensive support structures.

  • Corrosion Resistance: Aluminum naturally forms a protective oxide layer that resists corrosion, which is crucial for bare overhead conductors exposed to the elements.

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